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Brake conversion

203931 Views 514 Replies 68 Participants Last post by  Restomod
3
Brake conversion ***Now complete***

Swap #1 with wheel spoke clearance issues.

Hub:1990 to 1992 Infiniti M30 uses a floating disc and is 4x114.3. Must change studs to 12x1.5mm and center bore is 66.1mm, machine down to 60.1mm. Hub reg is 68mm. Will clear MPV disc.

Caliper:1990 to 1996 Infiniti Q45 2 piston.

Disc:1992 to 1995 4WD MPV redrilled to 4x114.3.

Napa Online

"# of Bolt Holes : 5
Bolt Circle Diameter : 4.5"
Brake Rotor Diameter : 10.86"
Brake Rotor Discard Thickness : 1.02"
Brake Rotor Thickness New : 1.1"
Brake Rotor Type : Disc Brake Rotor Only
Center Hole Diameter : 2.84"
Height : 2.52"
Maximum Lateral Runout : .004"
Vented / Solid : Vented
"

Rock Auto




Swap #2

Hub:1990 to 1992 Infiniti M30 uses a floating disc and is 4x114.3. Must change studs to 12x1.5mm and center bore is 66.1mm, machine down to 60.1mm. Hub reg is 68mm. Will clear MPV disc.

Caliper:1990 to 1996 Z32 Nissan 300ZX Turbo or 1991 to 1996 300ZX NA 4 piston.

Disc:1992 to 1995 4WD MPV redrilled to 4x114.3.

Napa Online

"# of Bolt Holes : 5
Bolt Circle Diameter : 4.5"
Brake Rotor Diameter : 10.86"
Brake Rotor Discard Thickness : 1.02"
Brake Rotor Thickness New : 1.1"
Brake Rotor Type : Disc Brake Rotor Only
Center Hole Diameter : 2.84"
Height : 2.52"
Maximum Lateral Runout : .004"
Vented / Solid : Vented
"

Rock Auto





Will add more later.









12-09-2003

Guys working on a front brake conversion for the MK2 that will be more affordable. Almost there. Will fit 15" and bigger wheels. There may be some limitations though.

Here is a sneak peek at it. The cardboard is temporary and is there for a reason, I'll explain later.



I should have everything worked out by the new year. Just waiting for parts, holidays to start and exams to finish.

Once completed I will post the conversion on the web so anyone can do it themselves.
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I wouldn't put too much effort into finding a bigger brake solution that works with the stock rims. Anyone who is serious about improving the performance of their mk2 either has already or will be replacing the stock wheels. 14 inch wheels and 60 series tires on a 3000 pound car is ridulous by todays standards. Good work guys, I look forward to seeing how this turns out.
http://www.celicasupra.com/phpBB2/viewtopic.php?p=45976#45976

This has come up before actually. Too bad the links don't work anymore. I've been planning on going this route for awhile.
about your weight comment, its important to note if it hasn't been brought up before in this thread, that not all of the z32 turbo calipers are aluminum. Only the first couple years I belive were. They switched them to steal in the later years as they were more durable and reliable. They don't look much different though when you see pics of them on the net. Nice to know when your trying to pick up a set.
around 27 mms needed in the front to fit the caliper
So is that 27mm clearance needed on wheels from the hub mounting surface to the spokes of the wheel? Raj figured we could get another 2-3mm by clearancing the letters off the calipers. Were those the aluminum or iron 30mm Z calipers? Looking at those comparison pics Raj posted, it almost looks like the aluminum ones might be a little thinner in width as the casting around the piston holes is much closer to the edge on them then on the iron ones. Also, with the rotors thickness taken into account, if your around 10mm off from the clearance you need just run some long studs and a spacer if you really want the Starion wheels. Chances are they could stand to come out a bit more anyways. Try my celica GTS steering arm mod too if they stick out too far once you get them clearing the brakes. Those arms suck in the struts about 10-15mm. To give you an idea, I run 15x8 -12 wheels on the front of my car with a little negative camber dialed in and 225/50-15s and they are perfectly flush with the flares.

Basically I want to know the max spoke depth clearance I need. I've got 2 sets of wheels I'm planning on running on my car, preferably with the 30mm aluminum z32 calipers and some rotors that can be mounted like stock. I'd rather not run any spacers but I can change my plans a little if need be.
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I thought you were the one who came up with the PT Cruiser discs as a possiblity with z32 calipers?

And Z32s most certainly had iron front calipers in later years.
as I mentioned in another thread, the mk3 master cylinder is pretty much a straight bolt in and is 1 inch. And the early Z32 master cylinders were 1 inch as well, they went to 1 1/16th in like 92 or something.
the brake line to the rear brakes has to be bent about 45 degrees to fit into the mk3 master cylinder. Doesn't crimp it at all and it can be done by hand without leaving any marks on the line, looks factory after its together.
Oems go with opposing piston calipers because they generally apply braking force more evenly to the rotor and flex less. They actually do help with cooling a little too because they have more mass and surface area to shed heat (if you don't cover them in paint anyways).
So years later here, I'm finally getting close to doing a big brake upgrade on my 86. I have been autoxing on stock cadmium plated rotors and pbr deluxe pads with stainless lines for a good decade and only in the last year have I felt like I could use some more brake torque and better fine control. Plus I want to start doing track days again.

My plan is z32 calipers paired with the Chrysler PT Cruiser rotor bolted to our hub, a setup I haven't seen discussed here in years. Why is that? What were the downsides of that combo, besides being a smaller rotor and as I recall requiring a caliper spacer? I really prefer to stick to the design our hubs were meant for and I don't like the idea of carrying around the extra weight an over hub setup introduces. I plan to stick with 15 inch wheels too, but they have awesome clearance (they clear the jk kit). Also which z32 calipers did they work with? As I recall, the rotors were different thicknesses na vs turbo but same pads.
There we go. Man this thread has gotten huge. OK, more research to do still. Thanks Gamble!
So are you running the NA calipers then? Those are 26mm, the turbo 30mm, but the MPV rotors are 28. Dude a couple pages back ran out of pad with his mismatched rotor and caliper thicknesses and almost wrecked, have people successfully run either caliper?

Regardless, my issue with over rotors is the same as Billy Ms from years ago (I've almost read the whole thread now lol). I'm not willing to add the weight of the center section of an over rotor unless I'm going to simultaneously switch to a new hub that is designed to work with over rotors and is significantly lighter then ours.

Honestly, calipers are easy. I don't mind making brackets, the issue is a I want a decent sized (read significantly, but not exorbitantly, larger then stock rotor rotor) that bolts up to our hub. I do prefer easy to change rotors, but not at a significant weight expense. I've been running the same set of rotors and (ceramic) pads for 10 years on my car, frequent rotor changes are not a concern. I would just bite the bullet and go JK as I know they clear my wheels (yup 15s even), but A) I would have to switch to T3 steering arms then (I have celica gts), and B) I don't like the idea of running rotors and pads that I can't just get through any old parts store. Plus I only need upgraded front brakes. JKs are such a big step up I would end up doing the rears too then.

So, I could have sworn that at some point in time on this board I saw someone with a front BBK setup with bolt on rotors. I thought they were the PT cruiser ones, but now I'm not sure. Has anyone ever successfully bolted those on? I'll have to look up the specs on those next. Or has anyone else ever found another bolt on rotor? Obviously redrilling the mounting holes on the rotor would be expected. And don't say cressida, not big enough.
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Guys don't sweat my 15 inch wheels. Like I said they clear JK brakes, which are bigger then the MPV rotors.

I should also mention, not only am I a weight weenie, I am a mono block snob too. There are several monblock 4 piston calipers that meet my criteria, but I will probably go with one of the z32 ones just for the awesome pad selection they have and the fact that the caliper bolt spacing happens to be the same.

Gamble, I assume you are talking about the later mx73 rotors. As I said, not enough of an increase to interest me (plus long term availability will become an issue). Mx8x Cressidas probably have big enough rotors but as I recall they went to over hub rotors on those? I'll have to check that again.

Revvhappy, stock pad selection is fine, I love my pads! In fact I've been out stopping big brake equipped cars with my setup for a long time. But in recent years as I've made more power and gotten faster, my brake setup has started to show its shortcomings. And I definitely need more rotor mass if I want to get serious about track days. Your rotors are 28mm wide aren't they?
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So the mx83 front rotors did go over hub, its the 88 mx73 rotor that was coming up in my searches. Its specs...


The 85 Supra rotor for comparison (basically same as mk2)...



So a decent upgrade for the cressida over the earlier rotor, but but pretty poor for the mk2.
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Ah cool. So I assume you have been through a set of pads already then? Any issues when the pads get low? I guess thats only 1mm difference per side of the rotor, the pistons probably have enough extra travel to make up for that.

Update, PT Cruiser stuff is all over hub, not gonna work. I think I may have a solution though. Going to do some experimenting tomorrow night :)
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Ha ha, maybe I'm just super picky, or stubborn.

In my research I've looked up the following info, could be useful for others exploring other rotor options;


1990 300zx NA front rotor. The one designed to mate to the 26mm caliper that many of us have gone with.


1996 300zx Turbo front rotor (90-96 should be the same). The rotor for the more common 30mm caliper.


1996 Mazda MPV front rotor. The one that everybody uses.


Outer Diameter:308mm (12.19 inchs)
Normal Thickness:32mm (1.25 inchs)
Jim King mk2 BB Kit front rotor.

Anyone weigh one of those bad boys with the aluminum centerplate and 8 bolts and nuts needed to attach them to each other?

I've been using autoparts warehouse to look this stuff up as they seem to carry standard centric rotors for every application and they always have the diagrams.
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Nope, its worse!

Found the mk2 Supra's spec sheet on the actual centric web site...


With the MPV rotor thats a 7.25lbs increase of pure centrifugal mass per corner, for a somewhat tame sized rotor. No thanks, I have found several better alternatives already. Almost done my research, more to come soon!
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Yeah that sounds about right, good to know. Thanks!

Hey also, what's the width of the JK adapter for the front rotors?

As for the 300zx calipers, I'm trying to find out how far they're going to protrude and if I should go with the 26mm versions. Looking for the distance from the center of the caliper (where the rotor would be centered) to the outer edge/front face. Have people run the 26mm calipers with 28mm rotors? I would think it might be tricky fitting the rotor with brand new pads.

I also would like to know the max rotor diameter we can use with z32 calipers bolted to the stock mk2 caliper mounts. The mpv is only 276mm, I wonder if we can even fit a true 280mm rotor.
Awesome Raj, exactly what I was looking for.

With the Z32 caliper mounted on a MA6x strut the ideal disc diameter is 280mm which is exactly the diameter of both the Z32 discs, 30mm wide and 26mm wide. A disc that is slightly larger at 281mm to 284mm may fit.
.
Is that from measuring on a Z32 caliper mounted to our struts? If that's correct then peeps with mpv rotors and Z32 Calipers should have 5-8mm clearance from the top of the rotor to the caliper. It's hard to tell from the pics I've seen but it looks lower. The Mk2 caliper mounts aren't necessarily mounted at the same distance from the axel center as the ones on a Zed would be.
True, I forgot to correct for radius. I'm looking at a 282mm disc and curious if it will fit. Peeps with the 276mm MPV rotor would have to have 4mm or more clearance between the top of the rotor and the inside of the z32 caliper for it to clear comfortably.

Raj, would you mind measuring the thickness of the JK rotor hat? My clearance numbers are really tight. I consider the inside rotor clearance on the JK front brakes the absolute minimum one would ever want. It will be between 5 and 7mm I would say, but the difference will actually affect my selection. I believe there is a washer between the hat and rotor too if you could add that to the measurement.
Still looking for answers to 2 questions in that last post, but I have another for the general populace here...

So hats off to Mr Jim King. Going with the calipers speced in his Wilwood kit is a great choice. I have found a large range of rotors that meet my criteria but so far no 4pot monoblock caliper off a regular production car that is slim enough to mount to a rotor bolted to our hub that can clear old school wheels without at least a 5mm spacer. I've found interference specs for several calipers and none, even with modification will do it. Before I spring for a set of 26mm z32 calipers and resign to spacers, can anyone think of any others? My criteria is; must use pads that were available on a production car sold in North America ( I want to be able to get pads on long distance road trips if need be), must be a 4 pot monoblock design, must be designed to work with a rotor between 280 and 310mm in diameter, must weigh 10lbs or less (so aluminum ) and needs to be less then 68mm from the center of where the rotor would sit to the outer edge that would be closest to the wheel spokes.

I have looked at the following front calipers;
Z32 26mm and 30mm.
FD Rx7 (3rd gen)
All calipers from Double wishbone Toyotas and Lexus LS/GS/SC models
Subaru Wrx 4pot (06/07), used on other models and markets too

They are all around 70-75mm and interfere. Any ideas guys?
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